Custom Belt Machining
Precision Tailored: Custom Belt Machining Solutions
Optimizing Performance, One Belt at a Time
Custom belt machining provides tailored solutions for industries requiring specialized belt performance. This process involves modifying standard belts to meet unique operational needs, ensuring enhanced efficiency, durability, and precision. Through techniques such as grooving, perforating, sizing, and applying custom surface treatments, belts can be optimized for specific applications, improving their functionality across various systems.
Key Features and Benefits
Precision Modifications
Custom machining ensures belts meet exact specifications, providing a perfect fit for specialized equipment and operations.
Enhanced Performance
Tailored designs improve belt efficiency, durability, and reliability, minimizing wear and tear in demanding environments.
Versatile Applications
Custom machining accommodates a wide range of requirements, including material handling, synchronization, and improved grip.
Reduced Maintenance
Precision-machined belts often last longer and require less upkeep, saving time and operational costs.
F.N. Sheppard & Co. provides custom belt fabricating services for customers in diverse industries. We offer 14 different processes, for projects as small as a prototype to large production volumes. To maximize grip and control and minimize the crushing of your product, we feature precision contouring of radius, rectangular, square, V-shape, and custom shapes. Additionally, we provide extrusion services for materials and covers up to 6.5 inches in width and 40-90 durometers in hardness, with virtually limitless thickness. We have slit, vacuum, and knife cutting expertise for materials up to 8 feet wide and .75 inches thick, with minimal hole features of 1 mm. With the ability to grind any flat, conveyer, timing, Poly-V, HTD®, and V-belt surface- side, top and/or bottom- to precise tolerances, we can also create new surfaces, edges, grooves, teeth, contours or slots. We present 9 different methods of splicing and 6 different methods of bonding.
Featuring a variety of materials, we ensure that our capabilities meet your needs. Our seamless belts are truly endless, greatly increasing reliability, durability and longevity, and resulting in a reduction in breakdowns and consequent down time.
F.N. Sheppard & Co. is your custom belt fabricating expert. Contact us or see below for more information on how we can provide all of your belt services with satisfaction guaranteed.
- Profiling – Precision contours: radius, rectangular, square, V-shape or any custom.
- Grinding – Machining any belt surface-side, top and/ or bottom to precise tolerances.
- Serrating – Typically done to provide more flexibility when using a thicker covering.
- Tooth Removal – Timing Teeth can be removed in any configuration or grouping
- Manufactured belts to your specifications
- Choose from a wide variety of belts
- Large selection of belt surface coverings
- Hole perforating and belt detailing to your specs
General Capabilities | Custom, Fabrication, Precision |
Fabrication Process | Contouring, Cutting, Extruding, Grinding, Grooves, Injection Molding, Notching, Perforating, Profiling, Serrating, Slitting, Slotting, Splicing, Welding |
Fabricated Shapes | Custom Shapes, Radius, Rectangular, Square, V-shape |
Materials | Chrome / Leather, Linatex™, Natural Rubber, Neoprene, Nitrile, Plastics, Polyurethane, PTFE, PVC, Rubber, Silicone, Sponge / Foam, Styrene Butadiene Rubber (SBR), Thermoplastics, Urethane |
Extrude | Covers, Materials |
Extruding Width | Up to 6.5 in |
Extrusion Hardness | 40 to 90 Durometer |
Cutting | Knife, Slitting, Vacuum |
Cutting Width | Up to 8 ft |
Cutting Thickness | Up to 0.75 in |
Minimum Hole Feature | 1 mm |
Clicker Press (Hole Pattern) Width | Up to 2 m |
Grinding | Contour, Cross, Dynamic True Tracking, Edge, Shape, Surface, Teeth |
Endless Belts | Seamless, Woven |
Splices | Butt Weld Splice, Finger Punches, Finger Splice, Lacing, Overlap, Overlap Splice, Skived, Step Finger Splice, Step Splice |
Mechanical Laced | Metal Laced, Non Metallic, Pin Splice, Splice |
Bonding | Electrode Welding, Heat Press, Heat Welding, High Frequency (HF) Welding, Thermal Welding, Vulcanize |
Welding Features | Cleats, Covers / Backings, Endless Belts, V-Guides |
Coatings | Abrasive Resistant, Anti-Static, Ceramic, Colors, Corrosion Resistance, FDA Approved, Glue Release, High Friction, High Temperature, Hygienic, Kevlar, Low Friction, Non-Stick, Plasma, PTFE, Release, Silicone, Silicone Urethane / Silicone Blends, Textured, Traction, Urethane, Wear Resistant |
Coating Process | Applied, Calendared, Spray |
Molded Urethane Parts | Any Shape, Capper Disc, O-Ring Belts, Pad / Bumpers, Vacuum Cups, Wheels |
Additional Services | Clamps, Hardware, Lagging, Molded Urethane Parts, Rollers / Pulleys |
Production Volume | Prototype to Large Scale Production Volume Run |
Lead Time | Rush Services Available, Service Oriented |
Additional Information
Industry Focus | Automation, Automotive, Bakery, Beverage, Box Folding Machines, Cheese, Meat & Poultry, Conveyor Manufacturing, Electronics, Food Processing, Glass Building, Machinery, Medical, Packaging, Paper Converting, Pharmaceutical, Printing Machines, Robotics |
Industry Standards | 3-A Sanitary Standards (Dairy), American Society for Testing and Materials (ASTM), Food and Drug Administration (FDA), National Industrial Belt Association (NIBA), Rubber Manufacturing Association (RMA) |
File Formats | Adobe PDF, AutoCAD, Images, SolidWorks |
TO PLACE AN ORDER PLEASE CONTACT OUR EXPERIENCED AND PROFESSIONAL CUSTOMER SERVICE TEAM:
- PHONE: 1-866-672-6339
- EMAIL: [email protected]
Wish to speak with someone right away? Simply call and speak to one of our knowledgeable F.N. Sheppard experts. They will be able to begin engineering a belt that suits your needs quickly and professionally.
Industries Utilizing Custom Belt Machining
Custom belt machining is a critical solution for industries requiring high-performance, reliable belts tailored to their specific needs. Key sectors include:
Manufacturing
Supporting automated systems and assembly lines with belts designed for precise synchronization and minimal downtime.
Packaging
Ensuring smooth handling of varied materials, from lightweight items to heavier goods, in high-speed packaging lines.
Hygiene Products
Delivering belts tailored for delicate material handling in the production of diapers, feminine hygiene products, and other personal care items.
Food Processing
Providing FDA-compliant belts designed for safe, hygienic transport of food products.
Automotive
Enhancing durability and performance in power transmission and material handling systems.
Textile Production
Supporting fabric and garment manufacturing with belts designed for precise material movement and cutting.
Pharmaceuticals
Ensuring reliable transport and packaging of sensitive materials in compliance with strict regulatory standards.
By integrating custom belt machining into their operations, industries can achieve optimized performance, reduce downtime, and ensure the long-term reliability of their equipment.
Elevate Your Operations with Custom Belt Machining
Contact us today to discuss your specific needs and explore how our custom belt machining services can enhance your productivity and efficiency.